Best Hacksaws

A hacksaw is a hand tool designed for cutting various materials such as metal, plastic, and wood. It consists of a frame, a blade, and a handle. When purchasing a hacksaw, it's essential to consider factors such as the frame's durability, blade type, handle design, and tensioning mechanisms.

In this article, we will be reviewing the top hacksaws of 2023. These are the tools that have proved to be reliable and effective for both professional and DIY enthusiasts. We have selected the best hacksaws in the market based on their durability, cutting efficiency, ease of use, and value for money. Our comprehensive guide will help you make an informed decision when choosing the right hacksaw for your needs. So, let's delve into the reviews of the best hacksaws available in 2023.

Types of Hacksaws

There are three main types of hacksaws:

• Standard Hacksaw: This is the most common and versatile type of hacksaw. It features a C-shaped frame, a replaceable blade, and a comfortable handle. Standard hacksaws are suitable for a wide range of applications, from cutting pipes and metal sheets to trimming wood and plastic.
• Junior Hacksaw: A junior hacksaw is a smaller, more lightweight version of the standard hacksaw. It's perfect for tasks that require precision and control, such as cutting small pipes or detailed woodworking. Junior hacksaws typically have a smaller frame and a narrower blade, making them ideal for tight spaces.
• Power Hacksaw: A power hacksaw is an electrically-powered version of the standard hacksaw. It is designed for heavy-duty cutting tasks and provides more power and speed than manual hacksaws. However, they are more expensive and less portable than other types.

Blade Selection

Hacksaw blades are available in various lengths, widths, and tooth configurations. When selecting a blade, consider the following factors:

• Blade Length: Hacksaw blades typically range from 10 to 12 inches in length. Choose a blade length that fits your hacksaw frame and is suitable for the task at hand.
• Blade Width: Wider blades are more stable and less prone to bending or breaking, while narrower blades are ideal for cutting tight curves and intricate shapes.
• Tooth Count: The tooth count, or TPI (teeth per inch), determines how fine or coarse the cut will be. Higher TPI blades (18-32 TPI) are ideal for cutting thin metal sheets and tubing, while lower TPI blades (14-18 TPI) are better for cutting thicker materials like wood and plastic.
• Material: Hacksaw blades are typically made from high-speed steel (HSS), bi-metal, or carbide. HSS blades are affordable and suitable for general-purpose cutting, bi-metal blades offer a combination of flexibility and durability, and carbide blades are ideal for cutting very hard materials.

Frame Materials

The durability and performance of a hacksaw depend largely on its frame material. Common frame materials include:

• Aluminum: Aluminum frames are lightweight and resistant to corrosion, making them suitable for casual DIY tasks and occasional use.
• Steel: Steel frames are more durable and rigid than aluminum frames, making them ideal for heavy-duty cutting tasks and prolonged use.
• Composite: Composite frames are made from a combination of materials, such as metal and plastic. They offer a balance between weight, durability, and cost.

Handle Design and Comfort

A comfortable handle is crucial for ensuring a secure grip and reducing hand fatigue during prolonged use. Look for the following features when selecting a hacksaw handle:

• Ergonomic Design: Ergonomically-designed handles conform to the shape of your hand, ensuring a comfortable and secure grip.
• Non-Slip Grip: Look for handles with non-slip materials, such as rubber or textured plastic, to prevent your hand from slipping during use.
• Closed vs. Open Handle: Closed handles provide better grip and control, while open handles allow for more flexibility and maneuverability.

Our Top Picks:

1. Stanley 15-113 12-Inch High Tension Hacksaw

The Stanley 15-113 12-Inch High Tension Hacksaw is a popular choice among professionals and DIY enthusiasts alike due to its durable construction and efficient cutting ability. This hacksaw features an all-metal frame, which ensures that it can withstand the rigors of heavy use.

Pros:

• Durable and sturdy construction
• High tension for efficient cutting
• Easy blade replacement
• Comfortable grip

Cons:

• The blade may loosen during use, requiring occasional re-tightening

2. Lenox Tools 12132HT50 High-Tension Hacksaw

Lenox Tools 12132HT50 High-Tension Hacksaw is an excellent choice for professionals who require a dependable and robust tool for heavy-duty cutting tasks. It features a durable aluminum frame and a comfortable ergonomic handle. The high-tension system ensures efficient cutting and reduces the risk of blade breakage.

Pros:

• Sturdy and lightweight construction
• High tension for efficient cutting
• Easy blade replacement
• Comfortable grip

Cons:

• Some users may find the handle too large for their hands

3. Bahco 325 Professional Hacksaw

The Bahco 325 Professional Hacksaw is designed for heavy-duty applications and features a high-quality, durable frame. With its ergonomic handle and easy-to-use tensioning system, this hacksaw is suitable for both professionals and DIYers who require a reliable cutting tool.

Pros:

• Robust and durable construction
• Efficient tensioning system
• Comfortable grip
• Convenient blade storage

Cons:

• The blade may need frequent re-tightening during use

4. DeWalt DWHT20547L 5-in-1 Hacksaw

The DeWalt DWHT20547L 5-in-1 Hacksaw is a versatile tool that can be used in various configurations, including as a standard hacksaw, a low-profile hacksaw, a jab saw, a long pad saw, and a pistol grip jab saw. Its versatility and innovative design make it a must-have for professionals and DIY enthusiasts alike.

Pros:

• Versatile and innovative design
• Sturdy construction
• Easy blade replacement
• Comfortable grip

Cons:

• Some users may find it difficult to achieve the desired blade tension

5. Klein Tools 702-12 Hacksaw

The Klein Tools 702-12 Hacksaw is a reliable and well-built tool designed for professional use. It features a sturdy aluminum frame and an ergonomic handle, ensuring comfortable use during prolonged cutting tasks. The adjustable blade tension allows for efficient cutting, making this hacksaw a popular choice among professionals.

Pros:

• Durable and lightweight construction
• Efficient cutting with adjustable tension
• Comfortable grip
• Convenient blade storage

Cons:

• The blade may need frequent re-tightening during use

Safety Features

Safety should always be a priority when using any hand tool. Consider these safety features when choosing a hacksaw:

• Blade Guard: Some hacksaws come with a blade guard that covers the sharp edge when not in use, preventing accidents and prolonging the blade's life.
• Blade Storage: Integrated blade storage compartments help keep spare blades organized and safely stored, reducing the risk of injury.
• Locking Mechanisms: Locking mechanisms secure the blade in place during use, preventing it from slipping or dislodging.

Conclusion

When choosing the best hacksaw for your needs, consider factors such as durability, cutting efficiency, ease of use, and value for money. The Stanley 15-113 12-Inch High Tension Hacksaw, Lenox Tools 12132HT50 High-Tension Hacksaw, Bahco 325 Professional Hacksaw, DeWalt DWHT20547L 5-in-1 Hacksaw, and Klein Tools 702-12 Hacksaw are among the top hacksaws available in 2023. These tools are suitable for both professional and DIY users, offering reliable performance and efficient cutting ability.

Each of these hacksaws has its unique features and benefits, so it is essential to weigh the pros and cons before making a decision. Ultimately, the best hacksaw for you will depend on your specific needs, preferences, and budget. By considering the information provided in this comprehensive guide, you can make an informed decision and choose the right hacksaw for your cutting tasks.