Best Wood Routers
Let’s cut to the chase: If your woodworking toolkit doesn’t include a router, you’re basically trying to paint the Sistine Chapel with a toothbrush. A wood router isn’t just a tool—it’s a game-changer for carving edges, crafting joints, and turning lumber into art. But with endless models, specs, and jargon, buying your first router (or upgrading your old clunker) can feel like navigating a Home Depot after three espresso shots. Worry not—this guide breaks down everything from fixed-base vs. plunge routers to pro hacks that’ll save your sanity. Let’s dive in.
What’s a Wood Router? (And Why It’s Not Just a “Spinny Chisel”)
A wood router is a handheld or table-mounted power tool that spins a sharp bit at up to 30,000 RPM to hollow, shape, or trim wood. Think of it as the Swiss Army knife of your workshop: It carves decorative edges, cuts flawless joints, and even engraves signs. But unlike that dusty jigsaw you never use, a router is precision personified.
Router Types: Fixed, Plunge, or Combo? (No, You Can’t Just Wing It)
Picking the right router starts with knowing your options:
1. Fixed-Base Routers (e.g., DEWALT DWP611)
- Best For: Edge profiling, trimming laminate, beginners.
- Why It Rocks: Lightweight, simple controls, cheaper.
- Drawbacks: Can’t plunge into wood mid-cut.
2. Plunge Routers (e.g., Bosch 1617EVSPK)
- Best For: Mortises, inlays, starting cuts in the middle of a board.
- Why It Rocks: Spring-loaded base lets you “plunge” into material.
- Drawbacks: Heavier, pricier, steeper learning curve.
3. Combo Kits (e.g., Makita RT0701CX7)
- Best For: Versatility—swap between fixed and plunge bases.
- Why It Rocks: Two tools in one.
- Drawbacks: Higher upfront cost.
Hot Take: Newbies should grab a compact fixed-base router (1–1.25 HP). They’re lighter, cheaper, and harder to mess up.
5 Signs You Need a Router Yesterday
Still using a chisel and prayer? Here’s your wake-up call:
-
Your Edge Profiles Look Like a Beaver Chewed Them
Routers create crisp, repeatable edges for tables, shelves, and moldings. -
You’re “Eye-Balling” Dado Joints
A router + straight bit cuts perfect grooves for shelves or cabinet joints. -
Your DIY Signs Look Like Cave Paintings
Engrave letters with a V-groove bit. -
You’re Sanding for Hours
Round-over bits soften edges faster than sandpaper. -
Your “Custom Furniture” Looks Like IKEA’s Angry Cousin
Routers unlock dovetails, mortise-and-tenon joints, and pro-level finishes.
Buying Guide: How to Pick Your Router Without Regrets
1. Power Matters (But Not How You Think)
- 1–1.25 HP: Perfect for trim work, edge profiling, and softwoods.
- 2–3 HP: For heavy-duty tasks like raised panel doors or hardwoods.
Pro Tip: Overpowered routers are overkill for 90% of DIYers. Start small.
2. Collet Size: ¼” vs. ½” Shanks
- ¼” Shanks: Common in compact routers; bits are cheaper but less durable.
- ½” Shanks: Sturdier for big bits and hardwoods.
Sweet Spot: Get a router with both collet sizes (e.g., Bosch 1617EVSPK).
3. Variable Speed Control
- Why It Matters: Slow speeds for large bits (prevents burning), high speeds for detail work.
4. Dust Collection
- Look For: Built-in ports that connect to a shop vac. Your lungs will thank you.
5. Top Brands That Won’t Die
- Budget Pick: Skil RT1322-00 ($100).
- Mid-Range Beast: Bosch 1617EVSPK ($250).
- Pro-Grade Splurge: Festool OF 1400 ($500).
Router Hacks: Pro Secrets for Perfect Cuts
Steal these tricks before you ruin another board:
- Climb-Cutting: Move the router LEFT (against rotation) on outside edges to prevent tear-out.
- Template Routing: Use a DIY MDF template + pattern bit for flawless duplicates.
- Wax the Base: Rub paraffin wax on the router base to reduce friction.
- Depth Stop Tape: Mark depth settings on masking tape for repeatability.
5 Projects That Scream “Buy a Router Now!”
- Farmhouse Table: Use a round-over bit for rustic edges.
- Floating Shelves: Cut clean dados for hidden brackets.
- Custom Cutting Boards: Engrave names or patterns.
- Raised Panel Doors: Level up cabinet builds.
- DIY Signs: Carve quotes or logos with a V-groove bit.
Safety 101: Don’t Lose a Finger
Routers don’t forgive mistakes:
- Wear Safety Glasses: Flying chips are NOT a facial.
- Secure the Workpiece: Clamps > regrets.
- Unplug for Bit Changes: Because “Oops, it turned on” isn’t a life goal.
Maintenance Made Simple
- Clean the Collet: Blow out dust with compressed air.
- Lubricate the Base: A drop of 3-in-1 oil keeps slides smooth.
- Store Bits in Foam: Prevent chipping and organize your arsenal.
Why a Router Is the Smartest $150 You’ll Spend
Let’s math it out: A decent router costs 300. If you’re charging $50/hour for custom work, one coffee table pays for the tool. For hobbyists? It’s about skipping hours of sanding and crying.
(Jake “The Edge Lord” Malone is a furniture maker and host of The Dusty Workshop Podcast. When not routing intricate patterns, he’s arguing with his cat about who owns the workbench.)